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Ultrasonic Reactor for Micro Biodiesel Production

Frequency:25-27khz/Power :300W-2000W/Material:SS316



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Product introduction

Ultrasonic Tube Reactor 
Ultrasonic tube reactor also named High-power ultrasonic sound chemical processing system ,which is widely used in waste water treatment,biodiesel refining,mixed,chemical mixed,food ,etc. they can speed up the reaction to save much time for you.
Key technology information

1frequency range25-28khz

2usually frequency25-28kHz

3unit power1000W1100w,1200w,1300w ,1500W2000W,also can be used for parallel connection

4Head tool materialSS316

5Ultrasonic vibration parts size Φ52-73mm×(406-1520)mm

6Ultrasonic vibration parts weight12 kg

7 Driver: analog power, power supply, frequency control type of automatic tracking, flowing pressure protection, adjustable power size.

Driving power typical size350×250×120mm

Environment temperature: 0-40C°

Relative humidity: 40%--90%

Working frequency: 25KHz+/-5%

Time control: 0—59 minutes 59 seconds

Range of power control: 0-100%   digital control and adjustment of 16 grades

Internal overtemperature protection: 65 C°

Outer size:  L x W x H = 300 x 360 x 150

Working frequency

25-28khz

25-28khz

25-28khz

25-28kHz

Max power

500W

1000W

1500W

2000W

Handling capacity L/h

≤500

≤800

200-1000

300-1600

Apply

laboratory

Production linecan be used in combination

reaction tank

15L20L35Lstainless steel

allow pressure

max≥5 MPa

allow temperature

max≥350


Introduce The ultrasonic Tube Reactor is mainly composed of an ultrasonic transducer, an ultrasonic horn, an ultrasonic cutter head and an ultrasonic drive power supply. Compared with the traditional ultrasonic vibrating plate, it has the characteristics of wider application range and longer service life. In industrial applications, the use of ultrasonic vibrating rods for dispersion, extraction, cleaning, chemical reactions, water treatment, etc., is a very mature and widely used technology.
Extremely flexible
Performance characteristics:
1. Suitable for various high-power industrial liquid treatments, such as homogenization, emulsification, dispersion, depolymerization and wet milling (particle size reduction), cell disruption and disintegration, extraction, degassing and sonochemical processes;
2. Heavy-duty continuous work for 24 hours, industrial design, external PLC remote control, automatic frequency search and matching;
Market application:

*Chinese medicine extraction: refers to the ultrasonic pulverization (crushing) of Chinese medicine cells to achieve high-efficiency extraction of useful substances. Compared with conventional extraction technology, ultrasonic assisted extraction has the characteristics of fast, cheap, efficient, safe, low cost, and wide application range.

* Biodiesel production: The use of ultrasonic emulsification to produce a biomass oil-diesel mixed emulsion is actually to disperse the biological oil droplets into another immiscible diesel fluid. Compared with other technologies, the prepared droplets have fine dispersion, narrow distribution, high efficiency, good dispersion effect, and can increase the stability of the emulsion.

* Ultrasonic marine life prevention: It is based on the cavitation effect of ultrasound. When the tiny bubble nucleus in the liquid is activated under the action of ultrasound, it manifests as a series of dynamic processes such as bubble oscillation, growth, contraction and collapse. The bubbles in the liquid generate hundreds of atmospheres and thousands of degrees Celsius at the moment of bursting, which can quickly peel off the attachments of marine organisms, crush the epidermal cells of marine organisms, and achieve the purpose of sea defense. biology.

* Ultrasonic catalysis: The application of ultrasound to the catalytic reaction process can simulate the high-temperature and high-pressure reaction in the reactor on a microscopic scale, providing a very special physical and chemical environment for catalytic reactions that are difficult or impossible to achieve under normal conditions. The catalytic reaction can be carried out in a milder environment. It can further increase the reaction speed, shorten the reaction time, and increase the yield of the target product. The main applications include metal surface catalysis, phase transfer catalyzed reactions and enzyme catalyzed reactions.

* Sewage treatment: In the process of sewage treatment, ultrasonic cavitation has a strong ability to degrade organic matter, and the degradation speed is very fast, which provides the possibility to degrade harmful organic matter in the water, so as to achieve the purpose of ultrasonic sewage treatment.
* Ultrasonic dispersion: refers to the process of dispersing and deaggregating particles in the liquid through the "cavitation" effect of ultrasonic waves in the liquid using liquid as the medium. Ultrasonic dispersion can be divided into emulsion dispersion (liquid-liquid dispersion) and suspension dispersion (solid-liquid dispersion), and has been used in many fields. The application of ultrasonic in suspension dispersion includes the dispersion of titanium oxide in water or solvent in the coating industry, the dispersion of dyes in molten paraffin; the dispersion of drug particles in the pharmaceutical industry, and the dispersion of powder emulsions in the food industry.

Specifciation 

Type

Frequency

(KHz)

Ultrasound

Output(W)

Total Length

(mm)

Diameter

(mm)

Material

OKS-2528SST600

25-28khz

600W

406mm

Φ57-73

SS316

OKS-2528SST1000

25-28khz

1000W

464mm

Φ57-73

SS316

OKS-2528SST1500

25-28khz

1500W

1126mm

Φ57-73

SS316

OKS-2528SST2000

25-28khz

2000W

928mm

Φ57-73

SS316

OKS-40SST180

40khz

0-180W

180mm

Φ52

SS304

OKS-40SST360

40khz

0-360W

300mm

Φ52

SS304

OKS-40SST720

40khz

0-720W

550mm

Φ52

SS304

OKS-40SST1080

40khz

0-1080W

750mm

Φ52

SS304

OKS-40SST1440

40khz

0-1440W

1000mm

Φ52

SS304

OKS-40SST2160

40khz

0-2160W

1520mm

Φ52

SS304

We welcome size customization, we make according to your requirements!



Drawing free design


Working Instruction
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